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Home : Processing : Cut to Length
OverviewAbrasive SawingCut to LengthWaterjet CuttingQuality

Cut to Length

Tube Cutting and Deburring

Bandsawing is the most common process for cutting rod, bar, pipe and tube. Shapes, as well as rounds in all metals can be cut. Bandsawing is economical and provides close tolerances with good finishes. DoAll Horizontal Cut-off Band Saw
Tube Lathe The tube lathe is used for production cutting of round tube. It is designed to make precise cuts in tubing with an OD range of .250" to 8". The lathe can automatically deburr up to 2 ODs and 1 ID.
Tube Shear Tube shearing is a high speed, high volume machine that uses two shearing plates and extreme pressure to cut round tube and pipe. Due to the nature of the shearing action, the parts this machine produces can be slightly out of round. Special tooling is required for each size OD and ID.

Material
All Alloys and Grades

Machine Capabilities

Cutting Amada Marvel DoAll Modern Vulcan
Saw Type Bandsaw Bandsaw Bandsaw Lathe Shear
Alloys All All All All All
Form
Tubular Round Yes Yes Yes Yes Yes
Tubular Shapes Yes Yes Yes No No
Solids Yes Yes Yes No No
OD Range .500" - 16" .500" - 18" .500" - 24" .250" - 3.25" 1" - 4.5"
Wall Thickness Range All All All .020" - .375" .020" - .192"
Maximum Length of Cut DNA DNA DNA 72" 24"
Minimum Length of Cut .250" .250" .250" .375" .500"
Standard Tolerance +1/8" - 0 +1/8" - 0 +1/8" - 0 +1/8" - 0 +1/16" - 0
Automatic Deburring No No No Yes No

OD Range 1/4" - 24"
Minimum Cut Length Range 1/4" - 1/2"
Tolerance Range 1/16" - 1/8"



Burrmaster Deburring removes the rough or sharp edge left from cutting operations on both ends of the material. This process is done by machine using one of two methods. The vibratory method deburrs cut pieces in batches. This method is not recommended for materials with a polished surface or where the surface condition is critical. Alternatively, pieces are processed individually by a high speed, semi-automatic process that deburrs the OD and the ID simultaneously.

Machine Capabilities

Deburring Burrmaster PHI Rotofinish IED
Method Semi-automatic Semi-automatic Vibratory Vibratory
OD Range
Tubular Round .250" - 3" .125" - 3" 1" - 3" .500" - 2"
Tubular Shapes .375" - 2" Square No 1" - 3" .500" - 2"
Solids .250" - 3" No 1" - 3" .500" - 2"
Wall Thickness .028" - .125" All All All
Length Range 1" - 120" 2" - 144" 1" - 4" .500" - 2"

OD Range 1/8" - 3"
Cut Length Range 1/2" - 144"

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